When deciding between embroidery and woven patches, it can be unclear to determine which one suits you best. Both types of patches have distinct advantages and disadvantages. Certain criteria should help you decide between the two. First of all, the primary difference between an embroidered patch vs. a woven patch is the thread. This is a crucial difference that every buyer should be aware of. Let’s dig in deep!
APPEARANCE
One of the enduring advantages of an embroidered logo is its strong and clear appearance. However, the small size of embroidered patches with iron-on backing could make it difficult to address the detailing. And it’s again due to thread differences from woven. Similarly, due to the way embroidery patch stitches are created, details can become illegible on small ones. Hence, if you need to go into a lot of detail in a small, personalized embroidery patch, it becomes a little problematic.
THREAD
Custom woven patches are sewn in a continuous pattern on a machine; they are made of thread only. The key advantage is that a customized, woven patch has a smooth, flat appearance. As woven patches use thinner thread, it creates a greater margin for detailing art on a small area of the custom patch. All the above, a small woven patch has a great level of photo-realistic approach. If you want to have a human or animal face or color gradients, they are best for it. This type of realism is only possible with woven patches if you are size-conscious. You can also have detailed backgrounds or gradients in embroidered designs, but with a larger size.
BACKING
Embroidered patches are punched on the twill backing of the material. It imparts a raised texture over the backing. The most common type is the iron-on back. Heat seal or Iron-on back patches are more popular than any other type of embroidered patch, such as Velcro or adhesive patches.
DIMENSION
Embroidered patches are great for appearance. Due to their raised thread, they create a more three-dimensional look that offers depth and a classic appearance. Whereas, Woven patches, by their nature, are a flat, two-dimensional style.
POPULARITY
Embroidered patches have long been a trendy choice. Hundreds of custom embroidered manufacturers in the U.S. believe woven patches will look out of place, especially on jackets.
COLORS
When it comes to having more colors in a single custom patch, woven emblems and logos are typically limited to eight colors. Of course, with more details compared to the embroidered one. Custom embroidered patches, however, may be up to 24 colors in a single design.
TEXT FONT
Another advantage of woven-made patches is that they keep legibility with a smaller text font. If you have a lot of text and need a small patch, they’re absolutely the way to go. It’s entirely your choice to select one from woven patches or embroidered patches. A buyer only knows what type of patch should look great on fabric, a shirt, a jacket, or a school uniform.
Patches Mania USA helps many small businesses choose the right custom-made patch type. We help you stay in-trend with our team creating high-quality custom patches wholesale. Our team’s experts advise you on which patch style is best for your organization. You can email your design and queries to sales@patchesmania.com. You can purchase physical patches at your doorstep within 10 business days, or opt for digitized machine files only. Get your first order with a 20% flat off and a free digital sample now.